Combo - APQP (2a Edição) + PPAP (4a Edição)

APQP & PPAP: Mastering Product Quality & Production Approval

Unlock the secrets to robust product development and seamless production with our comprehensive APQP & PPAP training. This course dives deep into the core principles of Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP), equipping you with the knowledge and skills to ensure superior product quality and customer satisfaction.

APQP: Planning for Quality Excellence

• Understanding APQP Requirements: Gain a thorough understanding of each APQP requirement and how to effectively apply them in real-world scenarios.
• Key APQP Phases:
  • Plan and Define the Program (Chapter 1.0): Learn how to establish a solid foundation for your project.
  • Product Design and Development (Chapter 2.0): Master the process of designing and developing high-quality products.
  • Feasibility (Section 2.13): Evaluate the viability of your product design.
  • Process Design and Development (Chapter 3.0): Develop efficient and effective manufacturing processes.
  • Product and Process Validation (Chapter 4.0): Ensure your product and process meet all requirements.
  • Feedback, Evaluation, and Corrective Action (Chapter 5.0): Implement a system for continuous improvement.
  • Control Plan Methodology (Chapter 6.0): Create robust control plans for consistent quality.

PPAP: Achieving Production Part Approval

• PPAP Expertise: Develop the skills to create and approve PPAP submissions, both internally and with suppliers.
• Robust Production Processes: Understand the importance of developing production processes capable of consistently producing initial samples and production lots after PPAP approval.
• Change Management: Learn how to effectively communicate potential process changes to customers following PPAP approval.

PPAP Submission Content:

This course covers all essential elements required for a successful PPAP submission, including:

• Project Record: Maintain comprehensive documentation throughout the process.
• Engineering Change Documents: Manage and track engineering modifications.
• Customer Engineering Approval: Secure necessary approvals from your customer's engineering team.
• Design FMEA (DFMEA): Identify and mitigate potential design-related risks.
• Process Flow Diagram: Visualize your manufacturing process.
• Process FMEA (PFMEA): Analyze and address potential process risks.
• Control Plan: Implement and monitor process controls.
• Measurement System Analysis (MSA): Ensure the accuracy and reliability of your measurement systems.
• Dimensional Results: Document critical part dimensions.
• Material/Performance Test Results: Provide evidence of material and performance compliance.
• Initial Process Studies: Demonstrate process capability and stability.
• Qualified Laboratory Documentation: Ensure laboratory processes meet quality standards.
• Appearance Approval Report: Document visual inspection results.
• Production Part Samples: Provide representative samples of the manufactured part.
• Sample Standards: Establish reference standards for quality control.
• Verification Aids: Utilize tools for effective inspection and verification.
• Customer-Specific Requirements: Address unique customer needs and specifications.
• Part Submission Warrant (PSW): Formally certify PPAP compliance.

Who Should Attend?

This course is ideal for:

• Quality Engineers
• Manufacturing Engineers
• Process Engineers
• Supply Chain Professionals
• Purchasing Professionals
• Anyone involved in product development and manufacturing.

Invest in your team's expertise and ensure consistent product quality with our APQP & PPAP training!