Become A Diesel Generator Engineer- In just 6.5 Hours !

Mastering Diesel Generators: Installation, Maintenance & Fabrication

This comprehensive course provides in-depth knowledge for technicians, engineers, entrepreneurs, and students interested in the electrical and mechanical aspects of diesel generators. Gain the skills and confidence to excel in the genset industry, regardless of your experience level.

Diesel Generator Systems:

• Installation & Setup: Learn the fundamentals of diesel generator installation, including critical checkpoints during assembly of the engine, alternator, and radiator. Understand endplay measurement using a dial gauge and its impact on engine performance.
• Exhaust Systems: Master the construction of robust exhaust lines, including proper installation of mufflers and crucial checkpoints. Learn about back pressure testing and its effect on genset efficiency.
• Canopy Assembly: Develop expertise in assembling and securing canopies for optimal generator protection and noise reduction.
• Electrical Load Testing: Perform thorough electrical load testing with analysis of transient responses.
• Sound & Vibration Analysis: Understand and implement sound level testing according to ISO 8528-10 and vibration testing according to ISO 8528-9. Learn about Limiting Ambient Test (LAT).
• Incoming Inspection & Quality Control: Implement effective incoming inspection procedures and process quality plans to ensure generator reliability.
• Genset Ratings & Performance: Deep dive into genset ratings, understanding rating plates, duty types (S1 & S10), and the impact of engine derating.
• Automatic Voltage Regulators (AVR): Explore the functionality of Automatic Voltage Regulators (AVR) and PMG (Permanent Magnet Generator).
• Electrical Components: Gain a thorough understanding of wiring looms, batteries, and cable selection. Learn to configure PLC controllers and utilize switch gears.
• Wiring Diagrams & Load Calculation: Interpret wiring diagrams and perform accurate electrical load calculations. Understand power factor basics and unbalanced/balanced loading.
• Governor Systems: Study different types of engine governors, including analogue and digital governor cards, and understand speed droop and isochronous PID systems.
• Engine Electrical System: Learn about sensors, starter motors, and solenoids. Understand engine vibrations and noise levels.
• Radiator Assembly: Learn the proper assembly of radiators.

AC Generator Systems:

• Electrical Theory: Understand the fundamental electrical theories behind AC generators.
• Alternator Components: Identify and understand the main parts of an alternator and their critical checkpoints.
• Winding Insulation: Learn about winding insulation classes as defined by IEC 60085 (2008) and IEEE Std-1.
• Temperature Rise: Understand temperature rise exceptions according to ISO8528-3 and IEC60034-1.
• Control Panels & Controllers: Learn to configure genset controllers and utilize PLC controllers.

Fabrication & Finishing:

• Sheet Metal Fabrication: Master CNC punching basics, bending machine (Press Brake) basics, die selection, K factor, bend allowance, and deduction calculations. Understand spring back.
• MIG Welding: Learn the basics of MIG welding, including machine settings, common welding distortions, and the use of welding fixtures (pneumatic and others).
• Powder Coating: Understand the theory behind powder coating, the operation of a powder coating gun, electrostatic deposition, and powder curing basics. Learn about common powder application defects, Faraday cage effect, and surface defects. Master curing oven operation and temperature profiles. Compare spray and dip type pretreatments and understand the Zinc phosphate process. Perform DFT Measurement and understand corrosion classes as per ISO and NS. Learn about SSPC PA-2, impact tests, bend tests, crosscut adhesion tests, salt spray tests, and humidity/UV testing.

Course Benefits:

This course is designed for anyone with an interest in electrical and mechanical engineering, offering a pathway to career advancement. Gain the confidence to enter the genset industry and enhance your skills if you are already working in the field. This course provides a deeper understanding across all levels of the genset business, empowering you to reach new heights in